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Fabric and clothing follow-up process
First, the following information must be prepared before entering the work with the order:
1. The color is the same.
2. The original hand feels like.
3. A sample confirmed by the guest (that is, the factory used the color sample before).
4. Original quality sample.
5. A copy of the contract (the above is the quality requirements, standards, delivery, quantity, etc. of the factory, the order can be referred to).
6. And related materials.
Second, the factory to play a color sample:, the order to do the following things:
1. According to the color of the customer's sample (original color sample), the factory is required to put a sample, and the sample must have a written request, that is, a coloring notice. The contents of the "Coloring Notice" include (color light source, color fastness, dyeing) Whether the material is environmentally friendly, the number of proofing plates, proofing grey cloth and Daxiao proofing fabric specifications, completion time, etc.
2. Proofing grey cloth: The proofing grey cloth is consistent with the large goods, so as to prevent the use of other specifications of the grey cloth for proofing. For the characteristics of large-scale production, it should be considered whether the small sample cloth is sanded or related.
3. According to the proofing notice, use the light source correctly (such as: D65, TL84, U3000, etc.) to avoid the phenomenon of jumping lights and improve the accuracy of proofing.
4. According to the requirements of the customer or the marketing department, the "Proof Notice" must indicate the size and number of the sample (printing and dyeing should indicate the circulation problem, the dyed sample should be attached with the yarn, basically the chemical fiber dyed cloth is A, B, C, D four samples).
5. Time requirement: dyeing beaker sample for 3 days, printing sample for 10 days, color-dyed sample for 10 days, special case to solve the problem.
6. Text description: The sample should be attached to the prescribed form (company color sample card), and the color code, color name, number, and sample date should be indicated according to the proof notice.
7. Color sample card management: Keep it safe, prevent leg color, and put it in the number. You can find it at any time when you use it.
Third, the sample or large head cylinder sample (that is, the previous production sample before the production of large goods):
Provide medium-sized or large-headed cylinder samples (such as quality samples, hand-like samples, sample fabrics, etc.) should be consistent with large cargoes. When conditions permit, they should try to imitate the production process of large commodities, and the dyeing materials used. Additives and process flow should be recorded, especially the width of the fabric. It is necessary to carry out the stenting and watering according to the large-scale production procedure. It is necessary to check the sample or the head cylinder provided.
Fourth, in the process of producing large goods:
1. Clear requirements: Clear the requirements of the order contract, the standard is the standard requirements and delivery time of internal and external quality.
2. Develop a production plan: According to the clothing delivery requirements, develop a fabric production plan and the number of finished products in stages. At the same time, fill out the "Fabric Organization Production Schedule" and make changes in a timely manner every week or every time there are new changes. Then report to the competent department leaders indefinitely. Send it to the supervisor by fax or mail.
3. Track each quality, mainly pay attention to:
1 Whether to color under the specified light source.
2 Samples, confirmation samples or head cylinder samples are correct and consistent.
3 color difference control: side difference, head and tail color difference, difference, yin and yang color difference, cylinder difference and so on.
4 warp and weft density, width, color fastness, shrinkage, hand, weight, smell and so on.
Five, large cargo inspection:
4. Inspection standards and methods: according to the American AATCC international standards, the system of ten-point and four-point inspection methods or the company's internal inspection standards, and must be tested according to the use of the materials (such as: Nisi spinning, some guests are used as umbrellas Therefore, when the inspection is required, the bottom light must be turned on).
5. Under the specified light source, the confirmation sample shall prevail, and the color matching shall be carried out with reference to the sample or the primary color sample. The color deviation shall be controlled at 4-5 level, and shall not be lower than level 4. If the standard exceeds the standard, it must be reworked or thrown into a new blank.
3. Appearance Quality:
1. Cloth inspection: focus on inspection of stains, weft, left and right chromatic aberration, head and tail chromatic aberration, poor hand feeling, broken warp, broken weft, warp, oil stain, color flower, roving, stain, and weft, rubber strip, Adhesive marks, leaking glue, rubber particles, etc.
2. Overall inspection: width (three times required, head and tail), gram weight (head and tail), warp and weft density, length, color difference,
Sixth, packaging requirements:
Depending on the nature of the fabric, it can be packaged in a pack or package or in a plastic bag or a snakeskin pouch. And must be noted on the hoe: section number, color, quantity, cylinder number, color number, date, order number, volume number, etc.
7. The test sample cloth 3-5M is brought back to the company for relevant physical and chemical requirements test.
8. If the test is OK, it can be shipped (delivered to the relevant factory or the company's warehouse according to the company's program requirements).
Nine, delivery and quality of the reminder and inspection is very important, follow-up production: go to the workshop to go to the management of the various processes to understand the problems encountered in the production of various large goods, if any If necessary, it is necessary to report questions and suggestions or seek advice to the client or to the department head...
Crystal Artwork,Crystal Stone
Philosophers Arts & Crafts Factory , http://www.zrcrystal.com